High-End Flexo Printing Slotting and Die-Cutting Carton Machine

High-end Flexo Printing Slotting and Die-cutting Carton Machine


 (6 Colors+ Drying + Slotting + Die cutting +Vibration + Stripping + Stacking)
Full computer control
1. 1999 orders can be stocked.
2. To stock 5 kinds of faces pattern and can change order as you wish.
3. Failure warning for whole machine.
4. Remote detection of alarm system, the program can be restored remotely.
5. The whole machine can be divided by one key operation.
6. Sample making function is available. Pneumatic skip feeding control.
7. Paper feeding and die-cutting have jog function.
8. The whole machine is controlled by digging rope to avoid being moved by someone.
9. Automatic order picking function.
10. Reset function for whole machine. The printing error can be within ±1mm and slotting error can be within ±3mm.
11. Slotting unit can be zero reset. 
1. Feeding unit 


1)Auto-feeding
* Front bezel gap synchronous adjustment of up and down, left and right displacement by electric adjustment.
*Side baffle displacement of operation side is adjusted by electricity; the side baffle displacement of non-operation side is adjusted by electricity. (The tidy flapping function is available for left and right sides). 
* Rubber rollers are paper guide roller, the upper roller is wear-resistant rubber, and the lower roller is embossed chrome roller. 
* The gap between feeding roller are electric (Whole computer) adjustment.
* The machine clutch are electric operated, executive component plus torque limiter.
2)Front edge feeding
* Front edge feeding part intimates Sun company paper feeder.
* High speed setting, maintenance reduction, safe and easy operation
* Significant reduction in transport congestion.
* Save waste paper and loss of production time
* The corrugated paper made by E type flute (thin) (2-12mm) can be conveyed in this machine, so do the curved and lower quality paperboard.
* The suction pressure of frequency regulation is suitable for different paperboard.
TWO. Printing part (upper- printing)


* Printing wheel (printing plate wheel) phase reversed
360 ° electric operation adjustment, it can be operated during running or stopped.
*Printing wheel is steel (wall thickness is 18 mm) and with chrome and balancing process treatment.
* The axial distance of printing wheel displace about 7mm micro adjustment, the effective adjustment range: 14 mm. 
* Printing unit automatic zero resetting device.
* Attached with electric pedals switch, assisted with hands siding, rotary printing wheel.
THREE. Drying part


 Transport unit:Vacuum transfer mechanism.
*  Conveyor is with heat-resistant paint treatment.
* Transfer station elevator buttons is manual and dial displays value.
* The clearance of upper and lower limit position procedure is with protection device.
* Hard steel transfer wheel, long life, long-term stability to maintain cardboard transfer accuracy
* Nozzle lubricating device.
* Suction box adopts high pressure fan. (7.5kw) 
FOUR. Slotting unit (single seat)


1. The main structure equipped.
* Line pressing roller, guide roller, slotting
 knife position (slot interval) synchronous linear guide
 linkage adjustment.
* Slotted interval button is manual and dial displays value
* Slotted interval limit position protection program.
* Slotted interval value ruler (left right type) and human interface display simultaneous.
* Slotted interval converter adjustment is automatic speed changing and a rapid positioning.
* The values of slotted interval position is in rotary encoder interpretation, not affected by temperature, environmental factors to ensure correctness of signal.
* The drive gear of phase is non-key collar link.
* Tool apron, pre-press wheel, line pressing roller is treated by thermal refining, chrome-plated surface to improve the flexural strength.
* Standard slotted knife thickness: 7.5mm
2.  Slotted knife (uniaxial)
* Front and latter knife are uniaxial type     
* Mid-knife is movable.
* The gap between every slotting seat is installed limitation position protection device
* Slotting cutter einkuppeln depth and limit switch dual protection
* Slotting knife holder is retractable board slot to reduce wear and oil.
* Arbor uses carbon steel after quenching treatment to improve anti-bending strength
* After vehicle-made, grinding, chrome plating, polishing treatment for arbor, shaft diameter moves smoothly.
FIVE. Die-cutting part


1. Die-cutting unit
1) Upper knife anvil roller
* Gap among dies is electric adjustment.
* Hydraulic system lateral displacement device, drives upper knife anvil roller reciprocates 48mm, extend life of rubber mat.
* . Linear guide way repair device of rubber mat and turning tool can repair rubber mat and reduce the cost.
2Lower knife anvil roller
* Die height is 25.4mm.
* Lateral pitch is 50mm, circumference 18 part equally divided, the middle line has hole.
*Seamless tube material, dynamic balance correction, chrome faced.
SIX. Stripping part
1. Output part intersects the bottom of the slotting part, you can output scraps which is produced by slotting.
2. Output part intersects the bottom of the die cutting part, you can output scraps which is produced by die cutting.
3. Segmented waste paper transport system can discharge directly to the outside of the machine.
4. Stripping part can vibrate and strip die-cutting scraps to the output part.
5. Stepless speed control. Output part can be inter-stage action.
SEVEN. Stacking part
1. The whole paper stacking part
* Air pressure makes cardboard drops, front flap cardboard makes the paper tidy to make cardboard boxes front and rear parallel level.
* Electric adjustment left and right of stacking part makes carton centering stacking.
* Front and rear stop electric displacement.
2. Automatic stacking parameter;
* Maximum paper size: 1500 × 2400 mm.
* Minimum paper size: 270 × 580 mm.
* Belt conveyor speed: 0 ~ 200 m / min.
* Stacking height: 1900 mm.
* Lifting speed: 8 m / min.
* Non-stop circulation paper stacking, saving time and security.
* Cooperated with a host to stop feeding parallel control, attached with alarm, warning lights of inch movement control button.
EIGHT.  Fully automatic 6-color drying printing slotting die-cutting stacking machine parameters:                                                                                                                                     
 The maximum paper size: 1200x2400mm                             
 The minimum paper size: 450x630mm
 Production speed: 160sheets / min (depending on the paper size, the material)  
 Glazing production speed: 100 sheets/min
 Maximum paper size (skipping paper feeding): 1400 × 2400mm
 The maximum printing area: 1150 × 2200mm                           
 Roller left and right horizontal shift: ±7mm
 Plate thickness: 7mm                                  
Applicable paper plate thickness: 1.5-11
 Die-cutting area: 1150x2300mm                         
 The maximum stacking height: 1600mm
 Printing plate thickness: 1.5- 7mm                              
Printing accuracy: ±0.5mm
 Main motor power: 55KW                          
 Glazing accuracy: ±0.5mm
 Mechanical volume: 19000 × 4421 × 3416mm                  
Die cutting accuracy: 1mm
 Machine Weight: 65000kgs                            
 Voltage: 380V AC3Φ 50H
Total power of whole machine motor: 125KW

High-end Flexo Printing Slotting and Die-cutting Carton Machine


 (6 Colors+ Drying + Slotting + Die cutting +Vibration + Stripping + Stacking)
Full computer control
1. 1999 orders can be stocked.
2. To stock 5 kinds of faces pattern and can change order as you wish.
3. Failure warning for whole machine.
4. Remote detection of alarm system, the program can be restored remotely.
5. The whole machine can be divided by one key operation.
6. Sample making function is available. Pneumatic skip feeding control.
7. Paper feeding and die-cutting have jog function.
8. The whole machine is controlled by digging rope to avoid being moved by someone.
9. Automatic order picking function.
10. Reset function for whole machine. The printing error can be within ±1mm and slotting error can be within ±3mm.
11. Slotting unit can be zero reset. 
1. Feeding unit 


1)Auto-feeding
* Front bezel gap synchronous adjustment of up and down, left and right displacement by electric adjustment.
*Side baffle displacement of operation side is adjusted by electricity; the side baffle displacement of non-operation side is adjusted by electricity. (The tidy flapping function is available for left and right sides). 
* Rubber rollers are paper guide roller, the upper roller is wear-resistant rubber, and the lower roller is embossed chrome roller. 
* The gap between feeding roller are electric (Whole computer) adjustment.
* The machine clutch are electric operated, executive component plus torque limiter.
2)Front edge feeding
* Front edge feeding part intimates Sun company paper feeder.
* High speed setting, maintenance reduction, safe and easy operation
* Significant reduction in transport congestion.
* Save waste paper and loss of production time
* The corrugated paper made by E type flute (thin) (2-12mm) can be conveyed in this machine, so do the curved and lower quality paperboard.
* The suction pressure of frequency regulation is suitable for different paperboard.
TWO. Printing part (upper- printing)


* Printing wheel (printing plate wheel) phase reversed
360 ° electric operation adjustment, it can be operated during running or stopped.
*Printing wheel is steel (wall thickness is 18 mm) and with chrome and balancing process treatment.
* The axial distance of printing wheel displace about 7mm micro adjustment, the effective adjustment range: 14 mm. 
* Printing unit automatic zero resetting device.
* Attached with electric pedals switch, assisted with hands siding, rotary printing wheel.
THREE. Drying part


 Transport unit:Vacuum transfer mechanism.
*  Conveyor is with heat-resistant paint treatment.
* Transfer station elevator buttons is manual and dial displays value.
* The clearance of upper and lower limit position procedure is with protection device.
* Hard steel transfer wheel, long life, long-term stability to maintain cardboard transfer accuracy
* Nozzle lubricating device.
* Suction box adopts high pressure fan. (7.5kw) 
FOUR. Slotting unit (single seat)


1. The main structure equipped.
* Line pressing roller, guide roller, slotting
 knife position (slot interval) synchronous linear guide
 linkage adjustment.
* Slotted interval button is manual and dial displays value
* Slotted interval limit position protection program.
* Slotted interval value ruler (left right type) and human interface display simultaneous.
* Slotted interval converter adjustment is automatic speed changing and a rapid positioning.
* The values of slotted interval position is in rotary encoder interpretation, not affected by temperature, environmental factors to ensure correctness of signal.
* The drive gear of phase is non-key collar link.
* Tool apron, pre-press wheel, line pressing roller is treated by thermal refining, chrome-plated surface to improve the flexural strength.
* Standard slotted knife thickness: 7.5mm
2.  Slotted knife (uniaxial)
* Front and latter knife are uniaxial type     
* Mid-knife is movable.
* The gap between every slotting seat is installed limitation position protection device
* Slotting cutter einkuppeln depth and limit switch dual protection
* Slotting knife holder is retractable board slot to reduce wear and oil.
* Arbor uses carbon steel after quenching treatment to improve anti-bending strength
* After vehicle-made, grinding, chrome plating, polishing treatment for arbor, shaft diameter moves smoothly.
FIVE. Die-cutting part


1. Die-cutting unit
1) Upper knife anvil roller
* Gap among dies is electric adjustment.
* Hydraulic system lateral displacement device, drives upper knife anvil roller reciprocates 48mm, extend life of rubber mat.
* . Linear guide way repair device of rubber mat and turning tool can repair rubber mat and reduce the cost.
2Lower knife anvil roller
* Die height is 25.4mm.
* Lateral pitch is 50mm, circumference 18 part equally divided, the middle line has hole.
*Seamless tube material, dynamic balance correction, chrome faced.
SIX. Stripping part
1. Output part intersects the bottom of the slotting part, you can output scraps which is produced by slotting.
2. Output part intersects the bottom of the die cutting part, you can output scraps which is produced by die cutting.
3. Segmented waste paper transport system can discharge directly to the outside of the machine.
4. Stripping part can vibrate and strip die-cutting scraps to the output part.
5. Stepless speed control. Output part can be inter-stage action.
SEVEN. Stacking part
1. The whole paper stacking part
* Air pressure makes cardboard drops, front flap cardboard makes the paper tidy to make cardboard boxes front and rear parallel level.
* Electric adjustment left and right of stacking part makes carton centering stacking.
* Front and rear stop electric displacement.
2. Automatic stacking parameter;
* Maximum paper size: 1500 × 2400 mm.
* Minimum paper size: 270 × 580 mm.
* Belt conveyor speed: 0 ~ 200 m / min.
* Stacking height: 1900 mm.
* Lifting speed: 8 m / min.
* Non-stop circulation paper stacking, saving time and security.
* Cooperated with a host to stop feeding parallel control, attached with alarm, warning lights of inch movement control button.
EIGHT.  Fully automatic 6-color drying printing slotting die-cutting stacking machine parameters:                                                                                                                                     
 The maximum paper size: 1200x2400mm                             
 The minimum paper size: 450x630mm
 Production speed: 160sheets / min (depending on the paper size, the material)  
 Glazing production speed: 100 sheets/min
 Maximum paper size (skipping paper feeding): 1400 × 2400mm
 The maximum printing area: 1150 × 2200mm                           
 Roller left and right horizontal shift: ±7mm
 Plate thickness: 7mm                                  
Applicable paper plate thickness: 1.5-11
 Die-cutting area: 1150x2300mm                         
 The maximum stacking height: 1600mm
 Printing plate thickness: 1.5- 7mm                              
Printing accuracy: ±0.5mm
 Main motor power: 55KW                          
 Glazing accuracy: ±0.5mm
 Mechanical volume: 19000 × 4421 × 3416mm                  
Die cutting accuracy: 1mm
 Machine Weight: 65000kgs                            
 Voltage: 380V AC3Φ 50H
Total power of whole machine motor: 125KW

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