Digital Printing - Screen Printing Short Live Solutions

With the development of digital inkjet technology, traditional printing will face more and more severe challenges. Traditional screen printing is not suitable for the market's needs. At the beginning of this century in 2002, in response to the development requirements of traditional printing, the Japanese company Mimaki launched the “digital inkjet printing” program at the right time, which opened a new chapter in the screen printing industry. The screen printing has been pushed from the simulation stage to the digital stage, and a strong whirlwind has been created in the industry. It has attracted the attention of many professionals and has established a solid bridge between the photo printing industry and the screen printing industry.
What is digital inkjet? Most people in the industry will have this question in mind. In fact, it is the picture through the RIP software in the computer after processing output from the MimakiJV4 series inkjet printer to achieve screen printing results. Of course, this demand for ink is also relatively high. First of all, screen printing pictures generally have outdoor weather resistance for two years. Secondly, screen printing products do not need to be covered, so digital inkjet products must also have the function of waterproof and self-cleaning. What advantages does digital inkjet have over traditional screen printing? Here we may wish to make a comparison.
Traditional screen printing process:

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Normal align=left> This traditional screen printing process is relatively mature, but due to the low degree of automation, the production process is cumbersome, and it can not meet the needs of the short live market that now appears in large numbers.
Digital Printing Process:

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From this comparison, it can be seen that the digital printing process is more simplified and faster than the traditional screen printing process, and human factors are relatively few. Most of the abstract human experience is replaced by accurate digital RIP functions. Digital inkjet will be the future direction of screen printing. The increasing number of short-lived orders at this stage will be a challenge for traditional screen printing. Because the number of short-run orders is relatively small, and the cost of traditional screen printing is too high, this limitation determines that it cannot accept short-lived orders. On the contrary, digital inkjet itself has the function of directly outputting pictures without a film and has a low cost, which determines that its living space will inevitably expand with the continuous increase of short live orders.
The characteristics of digital inkjet Digital inkjet printing is not limited by the variety and length of consumables. It is more suitable for processing small batches of printing, low cost, quick effect, system investment can be 13-180000 to run, the product cost is relatively low.
Digital inkjet computerized operation is not only convenient but also quick. The traditional screen printing has higher requirements for workers. They must have rich operating experience. In other words, the quality of a product is not easily controlled, and it is affected by time, human factors, and the environment.
The digital inkjet output has high accuracy and can output the picture normally at 90 lpi. The traditional screen printing machine of most manufacturers can only print pictures normally below 65 lpi, and the traditional screen printing has extremely strict requirements on the plate material, and the surface must be smooth and smooth without scratches.
The following describes the MS digital inkjet series of Fuzhou Shuanglong Advertising Equipment Co., Ltd. as an example.
First of all, MS Digital inkjet has a sophisticated printing device. MirnakiJV4 uses EPSON's printing technology and is a breakthrough scientific and technological achievement of the entire printing industry. Its highest print accuracy is 1440 dpi, which makes the picture quality of the printed picture more delicate and more colorful. In other words, under this accuracy, as long as there is a certain software and ink supplies support can fully output 90 ~ 120 dpi pictures.
Secondly, MS ink is a weak solvent type ink mainly composed of homologs of higher alcohols and alcohols. And MS ink has a good light transmission, high color reproduction and waterproof self-cleaning, weather resistance, no coating, 90lpi high accuracy without stacking ink, security, pollution and many other features.
The coating of the MS consumables consists of a variety of resins that are excellent in weather resistance, water resistance, and have a microporous structure. MS consumables have unique physical structure at the same time, so there are other consumables incomparable features. Unlike the waterborne silt coating, the MS coating is not required to be glossy, nor is it floating on the surface of the coating like the aqueous colloidal coating or the oily coating ink, and has no layering. MS ink has a special reaction that causes the coating to swell, resulting in a strong sense of three-dimensionality and depth, even if subtle color transitions are well represented. The characteristics of the coating determine that the MS material has good waterproof, dustproof and self-cleaning properties, and the coating has strong scratch-proof and scratch resistance after drying. At the same time, MS ink can be applied to materials such as KT board, transparent film, light box sheet, synthetic fiber cloth, PP synthetic paper, adhesive-backed PP synthetic paper, back-adhesive PVC, and light box cloth below 0.7 cm.
All in all, digital inkjet will serve as a new force to promote the development of the screen printing industry from manual to digital, which determines that it must have a good market prospect.

Quick Details of our PVC Banners  : 


Item

Outdoor Heavy Duty Pvc Banners with CMYK printing with grommets and reinforced edge

Size

customized

Material

440g (13 oz ) ; 510g (15oz) banner; 610g (18 oz )

Finished of products 

Pockets for rods

metal eyelets / grommets

ropes 

Eyelets/grommet Material

 

copper grommets

Printing Types

Digital printing;

Large format inkjet printing

Advantage 

Much stronger and durable than Vinyl Banner

Color 

Full color printing with CMYK

Finish of material surface

 Glossy or matte

MOQ

1 pcs 


 outdoor-vinyl -hanging-banners

Application of our pvc banners :

Outdoor & indoor banners

Billboard

Light box graphic printing

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5.     we are one of suppliers for Disney and Hello Kitty

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